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Precision Machining & Tooling Capabilities

Explore Hellebusch Tool & Die machining and manufacturing equipment, including 5-axis CNC, large-format horizontal machining, high-speed vertical CNC, EDM, inspection and tooling support. Machine specifications are provided to help evaluate project fit.

5-Axis Machining

Machine Spindle / power Table / rated capacity X × Y × Z travel
FIDIA DL321 15,000 RPM • 74 HP 118 × 79 in • 1,434 lb/ft² 118 × 86.6 × 49 in
FIDIA K199 24,000 RPM • 46 HP 79 × 49 in • 15,430 lb 70 × 35.5 × 33 in
DMG DMU125P 10,000 RPM • 35 HP 39 in round • 2,200 lb 49 × 35 × 31 in
Hermle C650 16,000 RPM • 56 HP 35 × 29 in • 6,600 lb 41 × 35 × 23 in

Horizontal Machining & Boring

Machine Spindle Pallet / workpiece capacity X × Y × Z travel
OKK HM-1600 5,500 RPM • 50 HP 98.4 x 72.8 in • 25,000 lb 94.5 × 65 × 68.9 in
Giddings & Lewis PC-50 4,000 RPM • 50 HP 60 x 144 in • 25,000 lb 98.42 × 82.67 × 62 in
OKK HM-1250S 8,000 RPM • 50/40 HP 49.21 × 49.21 in • 11,000 lb 66.93 × 55.12 × 48.82 in
OKK HM-100S 12,000 RPM • 40/33.5 HP 39.4 × 39.4 in • 5,510 lb 55.12 × 43.31 × 39.37 in
Makino A77 10,000 RPM Dual 25 × 25 in • 2,645 lb 31.5 × 29.5 × 30.3 in

Vertical CNC Machining Centers

Machine / qty Spindle Table / rated load X × Y × Z travel
Makino V56 20,000 RPM • 25 HP 41.3 × 21.6 in • 1,763 lb 35.4 × 21.6 × 17.7 in
OKK VM5-II 20,000 RPM • 25 HP 41.34 × 22.05 in • 1,760 lb 40 × 20 × 20 in
OKK VB53 20,000 RPM 49.61 × 23.62 in • 2,646 lb 40 × 20 x 20 in
Makino SNC64 20,000 RPM • 7.5 HP 29.5 × 15.7 in • 550 lb 23 × 15.75 × 15.75 in
Makino SNC106 15,000 RPM • 5 HP 43.3 × 23.6 in • 2,205 lb 39.4 × 23.6 × 15.75 in
Makino S56 20,000 RPM • 20 HP 39.4 × 19.7 in • 1,102 lb 35.4 × 19.7 × 17.7 in
YCM NSV102A (2) 12k / 15k RPM • 30 HP 25.5 × 44 in • 2,200 lb 40 × 23.6 × 23.6 in
YCM WV108A 15,000 RPM • 30 HP 51.18 × 32.28 in • 2,645 lb 44 × 30 x 27.5 in
YCM WV108B 10,000 RPM • 30 HP 51.18 × 32.28 in • 2,645 lb 44 × 30 × 30 in
YCM NTV-158B (2) 15,000 RPM • 40 HP 64.96 × 29.92 in• 4,400 lb 60.24 × 30 × 27.56 in
Hurco VMX50 10,000 RPM • 24 HP 26 × 59 in • 3,000 lb 50 × 26 × 24 in
Hurco 4020 8,000 RPM 48 × 20 in • 1,500 lb 40 × 20 × 24 in
Hurco VMX42S (2) 10,000 RPM • 24 HP 50 × 24 in • 3,000 lb 42 × 24 × 24 in

Electrical Discharge Machining

Equipment Process Travel / working envelope Maximum workpiece
Mitsubishi MV4800 Wire EDM 31.5 × 23.6 × 20.1 in travel 53.1 × 43.3 × 20 in • 6,600 lb
Mitsubishi FX20K Wire EDM 19.6 × 13.7 in travel 41.3 × 31.4 × 11.6 in • 1,760 lb
Charmilles Roboform 40 (2) Sinker EDM 19.7 × 15.7 in • 48 × 32 in tank 39.37 × 27.55 × 14.56 in • 2,200 lb
AgieCharmilles FORM 400 (2) Sinker EDM • 140 A 35.43 × 27.56 × 19.68 in travel 71.42 x 47.83 • 6,613 lb

Turning, Inspection & Die Spotting

Equipment Key capability
Okuma Captain I370-M CNC lathe Live tooling • 3,800 RPM • 30 HP • 13.38 in turning diameter • 19.68 in length
Zeiss Eclipse CMM 40 × 64 × 24 in measuring envelope • 3,500 lb • Renishaw PH10T
Walter Reis 100-ton spotting press 61 × 87 in platen
Walter Reis 40-ton spotting press 35 × 47 in platens • swiveling top / sliding and pivoting bottom
3-ton hydraulic spotting press 17 × 29 in through tie bars

Heat Treatment & Handling

Equipment Capacity / features
Electric heat-treat furnace 12 × 12 × 18 in • controlled nitrogen atmosphere
Stress-relieving furnace 30 × 30 × 48 in • 2,000 lb • 1,000°F maximum
Bridge cranes 1 × 40-ton • 2 × 20-ton • 2 × 10-ton • 1 × 6-ton • 2 × 2-ton
Hyster S150 forklift 15,300 lb capacity

Engineering & Sampling

Capability Equipment / software
CAD/CAM and engineering Kubotek • SolidWorks • Unigraphics • Mastercam • WorkNC • PowerMill • Flow-3D
Plastic injection sampling Injection molding machines in the 100–610 ton range
Extrusion sampling Davis-Standard plastic extruder • Model 2.5 PMIV